- High precision stencil printer
- Fuji AIMEX III
- Reflow oven
- Automated Optical Inspection
- Board Handing Loader/ un Loader
- 40X Microscope
- PCB Baking Oven
- Weller Soldering Stations
Specifications :
| Item | GPX-C |
| PCB size(L x W) | 48 x 48 mm - 610 x 610 mm |
| Printing speed | 1 - 200 mm / second |
| Screen frame compensation accuracy | +/-0.012 mm @6σ (Cpk≥2) * Under conditions at Fuji. |
| Printing accuracy | +/-0.020 mm @6σ (Cpk≥2) * Under conditions at Fuji.(Using CeTaQ's measurement system) |
| PCB load time | 7.5 sec *PCB loading / unloading, mark reading and screen correction are included. |
| Squeegee pressure control | Print feedback control: Print setting range 10 - 250 N |
| Screen frame (L x W) | 750mm×750mm, 750mm×864mm, 29inch×29inch, Width can be adjusted by the millimetre from 550 to 750 |
| Squeegee type | Double squeegee |
| Machine dimensions | L: 1220 mm, W: 1650 mm, H: 1475 mm |
Specifications
| PCB size(LXW) | 48 x 48 mm to 774 x 610 mm (double conveyor)*
48 x 48 mm to 774 x 710 mm (single conveyor) *Double conveyors can handle PCBs up to 330 (W) mm. PCBs larger than 330 (W) mm must be produced by changing the double conveyor to single lane production mode. |
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| Feeder capacity | Up to 130 (8 mm tape) | |||||||
| PCB load time | 2.9 sec | |||||||
| Placing accuracy
(Fiducial mark based referencing) |
H24G: +/-0.025 mm (Standard mode) / +/-0.038 mm (Productivity priority mode, under development) (3sigma) cpk≥1.00
H08M: +/-0.040 mm (3σ) cpk≥1.00 OF: +/-0.050 mm (3σ) cpk≥1.00 H02F: +/-0.025 mm (3σ) cpk≥1.00 H01: +/-0.030 mm (3σ) cpk≥1.00 |
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| Machine dimensions | L: 1280mm, W: 2656mm, H: 1556mm | |||||||
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Placing heads |
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| H24G | H08M | H02F | H01 | OF | ||||
| Nozzle quantity | 24 | 8 | 2 | 1 | 1
(or 1 claw) |
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| Throughput(cph) | 37,000 cph (Productivity priority mode under development)
35,000 cph (Standard mode) |
13,000 | 7,300 | 4,200 | 3,000 | |||
| Part size
(mm) |
03015 mm to 5 x 5
Height: Up to 2.0 mm |
0603 (0201")
to 45 x 45 Height: Up to 13.0 mm |
1608 (0603")
to 74 x 74 (32 x 180) Height: Up to 25.4 mm |
1608 (0603")
to 74 x 74 (32 x 180) Height: Up to 38.1 mm |
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DynaHead(DX) |
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| Nozzle quantity | 12 | 4 | 1 | |||||
| Throughput(cph) | 27,000
Parts presence function ON: 26,000 |
12,000 | 5,800 | |||||
| Part size
(mm) |
0402 (01005") to 12.5 mm diagonally and Y is 7.5 mm or less
Height: Up to 3.0 mm |
1608 (0603")
to 15 x 15 Height: Up to 6.5 mm |
1608 (0603")
to 74 x 74 (32 x 100) Height: Up to 25.4 mm |
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| Placing accuracy
(Fiducial mark based referencing) |
+/-0.038 (+/-0.050) mm (3σ) cpk≥1.00 | +/-0.040 mm (3σ) cpk≥1.00 | +/-0.030 mm (3σ) cpk≥1.00 | |||||
Specifications :
| Dimensions | 5378(L) x 1320(W) x 1490(H) mm |
| Number of heating zones | 8 top, 8 bottom |
| Length of heating zones | 3110 mm |
| Number of cooling zones | 2 top |
| Length of cooling zones | 800 mm |
| Electric supply | 3 phase, 380 V 50/60 Hz (Option: 3 phase, 220 V 50/60 Hz) |
| Total power | 67 kW |
| Starting power | 32 kW |
| Normal power consumption | 10 kW |
| Warming time | Approx. 30 minutes |
| Temp. setting range | Room temp - 300°C |
| Temp. control method | PID Close Loop Control + SSR Driving |
| Temp. control precision | ± 1.0°C |
Board Dimensions SJ50 Series 3
- Minimum board size : 50mm by 50mm(2”by2”)
- Maximum board size : 510mm by 510mm(20”by20”)
- Maximum board thickness : 4 mm (0.16”) 15 mm (0.5”)
- Board weight Up to 3 kg (6.6 lb) Up to 13 kg (28 lb)
- Maximum board size for dual
- lane conveyor hardware option : 216 mm by 510 mm (8.5” by 20”)
- Maximum board thickness : 4 mm (0.16”)
- Minimum board thickness : 0.5 mm (0.02”)
- Board weight : Up to 3 kg (6.6 lb)
Software Systems
- Operating environment : Windows ® XP SP2 operating system with easy to use GUI and password- protected user levels
- Vision Algorithms : Parametric component models, self learning classifiers, color learning, geometric pattern matching, solid shape modeling (SSM)
- Statistical Analysis : Supports Agilent’s proprietary SPC and defect prevention packages, complete with test output files.
- Data transfer interface : 3.5” FD, DVD/CD-RW, USB drives, and Ethernet
Functionality
- Post-reflow inspection : Coverage: Missing, offset, skewed, polarity, billboard, tombstone, lifted/bent leads, excess/insufficient solder, bridging, wrong part, and traceability
- Speed of inspection. : Post reflow: 5 in2/sec (32 cm2/sec) Pre-reflow: 6.3 in2/sec (41 cm2/sec)
- Traceability Board level Component level : External barcode reader configured; camera-read barcodes OCR capability with batch code logging
Specifications :
- Touch Screen (Operating panel)
- Tower Lamp
- Manual width adjustment
- Double Plate structure
- SMEMA Interface
- Controlled by PLC
- Pitch selectability
- Magazine rack 50 Slots
